Mechanical Design Engineer, Aerodynamic Prototype, New Programs

Job Description

The Mechanical Design Engineer role within the Aerodynamic Prototype team at Tesla involves supporting the design, build, and testing of physical models for vehicle aerodynamic optimization.

Requirements

• Bachelor's Degree in Mechanical Engineering, Physics, or Aerospace Engineering, or equivalent experience
• Expertise in complex surface geometry creation, simplification & data management within CAD software - preferably CATIA
• Strong understanding of rapid prototyping methods
• Familiarity with common aerodynamic measurement systems like pressure sensing & load cell hardware is preferred
• Experience with wind tunnel testing, either at model or full scale is preferred
• Experience with track testing, including instrumentation, data acquisition & processing is preferred

Responsibilities

• Design & create build plans for wind tunnel models that align with the aerodynamicists’ test plans & program deliverables
• Identify & secure resources to build test properties
• Execute build plans by designing, releasing & coordinating the build of test properties for wind tunnel & on-vehicle tests
• Perform hand calculations & FEA to justify mechanical design decisions for models
• Assist in developing & validating novel airflow management features or systems on full size & scale test hardware
• Work with engineers, suppliers, model makers & fabricators to create, assemble, instrument & test high fidelity wind tunnel models & physical mockups
• Innovate, develop & improve processes continuously

Benefits

• Employees at Tesla are often offered day-one coverage with multiple medical options (some at $0 paycheck cost), dental/vision, company HSA contributions, a 401(k) match, and equity programs. Most roles also include paid time off and holidays, family-building support, employee assistance, commuter and childcare benefits, and access to discounts and wellness programs.