Job Description

As a Process Engineer at Tesla, you will focus on sustaining and improving processes in the Service Manufacturing production lines for HV batteries and electric motors. Your role involves applying lean manufacturing principles, troubleshooting test failures, and collaborating with various engineering teams to enhance production efficiency and quality.

Requirements

Degree in Engineering (preferred Mechanical, Electrical, Manufacturing, or Industrial) or equivalent relevant experience
2+ years’ experience in manufacturing, operations, or similar
Exposure to Lean Manufacturing, 5S, continuous improvement
Knowledge of problem-solving tools and methodologies (A3, 8D, or similar)
Experience with FMEAs and 8D are highly desired
Knowledge of statistical process control (SPC)
Experience with time study methodologies and industrial engineering basics
Strong mechanical and electrical engineering fundamentals
Experience with electric motors or lithium-ion batteries is a plus
Working experience with Python, SQL, and/or SolidWorks is a plus
Strong verbal and written communication skills

Responsibilities

Lead continuous improvement activities to drive improvements to critical KPIs: safety, quality, output, and cost
Establish regular yield tracking, including data collection and Pareto charts for top failures
Lead team meetings to review and drive implementation of countermeasures to top issues
Establish and monitor SPC for all critical process parameters
Work closely with New Product Introduction teams to trial and implement product changes
Collaborate with maintenance and equipment engineering to troubleshoot equipment issues
Lead NCM (non-conforming material) activities, including documentation and troubleshooting of line fallout
Create troubleshooting guides and document procedures for offline failure analysis
Design, validate, and document rework procedures for non-conforming material
Work with field quality and remanufacturing to monitor field reliability of finished products
Create and maintain SOPs and process flow, making necessary updates for process and BoM changes

Benefits

Employees at Tesla are often offered day-one coverage with multiple medical options (some at $0 paycheck cost), dental/vision, company HSA contributions, a 401(k) match, and equity programs. Most roles also include paid time off and holidays, family-building support, employee assistance, commuter and childcare benefits, and access to discounts and wellness programs.