Sr. Mechanical Design Engineer, Automation, Optimus
Tesla Sparks, NV Full-time 3/24/2026
Undergraduate with 5+ Years of Experience
Approval 99.3%•Total filings 1,102•New hires 320•
💎 Strong Sponsor
•FY 2025Job Description
Tesla is seeking a highly motivated Senior Mechanical Design Engineer to lead the design and development of custom automated manufacturing equipment for the Optimus Programs. This role involves owning projects from concept to production, working within a cross-functional team to ensure the successful rollout of innovative manufacturing solutions.
Requirements
- 5 or more years of experience as a Mechanical Engineer
- Experience with SolidWorks CAD and PDM software
- Experience with automation equipment design and custom machine-building
- Experience with various manufacturing processes (e.g., assembly, fastening, dispensing, laser welding, electrical testing)
- Strong understanding of drafting standards and the application of GD&T (e.g., ASME Y14.5)
- Bachelor’s Degree in Mechanical Engineering, or equivalent experience
Responsibilities
- Own projects through their entire lifecycle, from initial concept generation through assembly and production bring-up
- Prepare overall machine design concepts for custom designed, special purpose equipment and systems
- Detail machine design of custom automated tooling, fixtures, mechanisms, robotic end of arm tooling
- Detailed engineering analysis of custom mechanical components including hand calcs and FEA
- Selection and integration of commercial components, sensors, servos, pneumatic actuators, etc.
- Conduct design reviews for internal team feedback and for cross-functional presentations
- Be a liaison between product design engineering and manufacturing production departments
- Create detailed drawings and coordinate with internal and external machine shops to fabricate custom machined parts, weldments, and sheet metal components
- Work with technician teams to assemble and commission new equipment
- Validate equipment performance and reliability. Create comprehensive equipment handover packages and system documentation
Benefits
- Employees at Tesla are often offered day-one coverage with multiple medical options (some at $0 paycheck cost), dental/vision, company HSA contributions, a 401(k) match, and equity programs. Most roles also include paid time off and holidays, family-building support, employee assistance, commuter and childcare benefits, and access to discounts and wellness programs.
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