JobsSr. Manufacturing Process Engineer, Robotics
Job description
The Sr. Manufacturing Process Engineer, Robotics, is responsible for leading process design and industrialization efforts in the manufacturing of next-generation electric motors. This role involves collaboration with cross-functional teams to enhance product quality and manufacturing efficiency. The engineer will focus on high-speed stamping processes and automation integration to optimize production. A strong emphasis is placed on continuous improvement and adherence to Tesla's performance and sustainability standards.
Requirements
- Degree in Mechanical Engineering, Manufacturing Engineering, or equivalent experience
- 5+ years of experience in manufacturing process engineering within high-volume production environments
- Proven expertise in high-speed stamping and metal forming processes for motor laminations
- Strong proficiency with process and tooling tools/software such as CAD/CAM and PLCs
- Demonstrated ability to perform data analysis and continuous improvement using Lean Manufacturing and Six Sigma
- Knowledge of secondary lamination processes and quality metrology is highly desirable
- Excellent problem-solving skills with a hands-on approach
- Ability to work in a fast-paced, dynamic environment with occasional overtime or shift work
- Willingness to travel as required for equipment/die supplier visits
Responsibilities
- Develop, qualify, and optimize high-speed stamping processes for electric motor laminations
- Specify, design/review, validate, and industrialize dies and tooling tailored to electrical steels
- Integrate and optimize automation elements to achieve high throughput and consistent quality inspection
- Troubleshoot process, tooling, press, and automation issues on the production floor
- Partner with cross-functional teams on Design for Manufacturability and industrialization of new motor designs
- Drive continuous improvement initiatives aligned with Tesla's sustainability goals
- Support new product introduction and production ramp-up by transferring processes into manufacturing
- Ensure full compliance with safety standards, quality systems, and regulatory requirements
Benefits
- Employees at Tesla are often offered day-one coverage with multiple medical options (some at $0 paycheck cost), dental/vision, company HSA contributions, a 401(k) match, and equity programs. Most roles also include paid time off and holidays, family-building support, employee assistance, commuter and childcare benefits, and access to discounts and wellness programs.
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