The Sr. Manufacturing Automation Engineer, Robotics, is responsible for leading the design, development, and optimization of automation equipment for electric motor manufacturing at Tesla. This role involves collaboration with various teams to ensure that automation projects meet high standards for performance, safety, and sustainability. The position focuses on integrating advanced automation solutions in a fast-paced manufacturing environment, emphasizing continuous improvement and data-driven decision-making. The engineer will also support the ramp-up of new product lines and troubleshoot automation-related issues on the production floor.

• Degree in Mechanical Engineering, Manufacturing Engineering, or equivalent experience
• 3+ years of experience in automation engineering, preferably in high-volume manufacturing environments such as automotive stamping or metal forming
• Strong proficiency in automation tools and software, such as PLC programming, robotics, CAD/CAM, and simulation software
• Experience with programming VFDs and servo drives for precise motor control in automated systems
• Experience with industrial communication protocols and vision systems for quality inspection
• Demonstrated ability to analyze data, perform root-cause analysis, and implement process improvements using methodologies like Six Sigma or Lean Manufacturing
• Excellent problem-solving skills with a hands-on approach to debugging complex systems in a production setting
• Experience with safety PLCs, including programming and integration for fail-safe operations in manufacturing environments
• Ability to work in a fast-paced, dynamic environment with occasional overtime or shift work to support 24/7 manufacturing
• Willingness to travel as required for equipment supplier visits, trials or buyoffs

• Design and develop automation solutions for high-speed stator lamination stamping presses, including integration of robotics, PLCs, sensors, vision systems, and control software
• Optimize high-speed stamping processes for metal forming, die design, and material handling
• Troubleshoot and resolve automation-related issues on the production floor, minimizing downtime and implementing root-cause analysis for failures
• Collaborate with process engineers, suppliers, and maintenance teams to standardize business practices and validate new equipment
• Conduct simulations, testing, and data analysis to refine automation algorithms and predict performance under high-volume conditions
• Drive continuous improvement initiatives, such as implementing AI-driven predictive maintenance or enhancing energy efficiency in stamping operations
• Support the ramp-up of new product lines from installation until start of production

• Employees at Tesla are often offered day-one coverage with multiple medical options (some at $0 paycheck cost), dental/vision, company HSA contributions, a 401(k) match, and equity programs. Most roles also include paid time off and holidays, family-building support, employee assistance, commuter and childcare benefits, and access to discounts and wellness programs.